On these pages we are proud to display a selection of photos showcasing some of the many fully automated surface finishing plants that we, along with our selected specialist partners, have installed at various locations across South Africa.

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7 Side Mounted automatic carrier plants for NADCAP specification Aircraft Engine reconditioning

7 Side Mounted automatic Carrier plants with 164 process tanks for NADCAP specification Aircraft Engine recondition based at OR Tambo Airport.  Ultra-modern fully automated plant for Anodising, Hard Anodising, Silver Plating, Nickel Plating, Cadmium Plating, Hard Chrome Plating, Copper Plating, Black Oxide Coating, Aluminium Chromate Conversion

Automated Semi Trailer chassis coating plant

Automated Semi Trailer chassis coating plant where a complete 13 m trailer is sandblasted. Electrostatic wet spray booth with automated profile-following reciprocators, continuous curing oven, cross over transporter. Automated powder coating booth with profile following on automated reciprocators and automated batch powder coating curing oven.

Double carrier fully automated Metal Pre Treatment plant for Zinc Phosphate motor specification plant

Double carrier fully automated Metal Pre Treatment plant for Zinc Phosphate motor specification plant with Cleaners, Acid Pickles, Grain refiner, Zinc Phosphate and inline curing ovens.

Single Carrier 1000 Kg load capacity every 10 minutes with Siemens TIA control system for Agricultural Equipment Plant.

Single Carrier 1000 Kg load capacity every 10 minutes with Siemens TIA control system for Agricultural Equipment Plant.  Plant does mild steel and galvanised steel components as metal pre-treatment for powder coating.  Zinc Phosphate with Grain refiner and inline drying.

Phosphate plant with single carrier 1000 Kg Capacity and drying ovens

Phosphate plant with single carrier 1000 Kg Capacity and drying ovens

Plant showing 650 Kg carrier with Natural gas fired 600 KW hot water boiler systems for heating tanks

Plant showing 650 Kg carrier with Natural gas fired 600 KW hot water boiler systems for heating tanks saving 75% of energy cost.  Tanks heated via Plate Heat exchangers reducing start up time from cold by 80%.  Displayed is hot water manifold and also Invertor based 4000 Amp 14 V DC rectifier.

Three 650 Kg carrier Nickel Chrome Plating plant for large appliance manufacturing company.

Three 650 Kg carrier Nickel Chrome Plating plant for large appliance manufacturing company.  Plant produces 12 loads per hour of Chromed parts.

5 Carrier 1, 5 ton load capacity Motor industry E Coat parts.

5 Carrier 1, 5 ton load capacity Motor industry E Coat parts.  The plant is a turnkey E Coat plant with automated Batch indexing curing oven, E Coating and Zinc phosphate plant. 

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E Coat Plant showing tanks, carriers, control panels and services.

Powder Coating booths with powder recovery systems and cyclones showing 235 m feeding conveyor

Jigged Nickel Chrome products being off loaded in the loading bay

4000 Amp 12 V DC invertor based rectifier controlled via Profibus integrated into Siemens plant control with Filter units and automatic additive dosing via AMP hour control.

Powder Coating guns on Automatic Profile tracking Reciprocators.

E Coat Plant showing tanks, carriers, control panels and services.
Powder Coating booths with powder recovery systems and cyclones

Control Cabinet showing Siemens PLC, Switch Gear, Variable Frequency drives, HMI, Temperature control and level control

Fully automated plant with Agitation baskets for complex shaped components

Fully automated plant with Agitation baskets for complex shaped components being Phosphated for the motor industry

Powder Recovery Unit with extraction ducting and Cyclones.

Powder Recovery Unit with extraction ducting and Cyclones.

Jigged Nickel Chrome products being off loaded in the loading bay
4000 Amp 12 V DC invertor based rectifier controlled via Profibus
600 KW Hot water Boiler system for plating plant solution heating.

600 KW Hot water Boiler system for plating plant solution heating.  Saving client 75% of electrical heating costs and shortening start up time from cold by 8 hours.

Powder Coating guns on Automatic Profile tracking Reciprocators.
Powder coating booth with control cabinet, hoppers,  filters and cyclone.

Powder coating booth with control cabinet, powder hoppers and filters and recycling cyclone.

Control Cabinet showing Siemens PLC