7 Side Mounted automatic Carrier plants with 164 process tanks for NADCAP specification Aircraft Engine recondition based at OR Tambo Airport. Ultra-modern fully automated plant for Anodising, Hard Anodising, Silver Plating, Nickel Plating, Cadmium Plating, Hard Chrome Plating, Copper Plating, Black Oxide Coating, Aluminium Chromate Conversion
Phosphate plant with single carrier 1000 Kg Capacity and drying ovens
Automated Semi Trailer chassis coating plant where a complete 13 m trailer is sandblasted. Electrostatic wet spray booth with automated profile-following reciprocators, continuous curing oven, cross over transporter. Automated powder coating booth with profile following on automated reciprocators and automated batch powder coating curing oven.
Plant showing 650 Kg carrier with Natural gas fired 600 KW hot water boiler systems for heating tanks saving 75% of energy cost. Tanks heated via Plate Heat exchangers reducing start up time from cold by 80%. Displayed is hot water manifold and also Invertor based 4000 Amp 14 V DC rectifier.
Powder Coating guns on Automatic Profile tracking Reciprocators.
Single Carrier 1000 Kg load capacity every 10 minutes with Siemens TIA control system for Agricultural Equipment Plant. Plant does mild steel and galvanised steel components as metal pre-treatment for powder coating. Zinc Phosphate with Grain refiner and inline drying.
E Coat Plant showing tanks, carriers, control panels and services.
4000 Amp 12 V DC invertor based rectifier controlled via Profibus integrated into Siemens plant control with Filter units and automatic additive dosing via AMP hour control.
Double carrier fully automated Metal Pre Treatment plant for Zinc Phosphate motor specification plant with Cleaners, Acid Pickles, Grain refiner, Zinc Phosphate and inline curing ovens.
Three 650 Kg carrier Nickel Chrome Plating plant for large appliance manufacturing company. Plant produces 12 loads per hour of Chromed parts.
Powder Recovery Unit with extraction ducting and Cyclones.
5 Carrier 1, 5 ton load capacity Motor industry E Coat parts. The plant is a turnkey E Coat plant with automated Batch indexing curing oven, E Coating and Zinc phosphate plant.
Powder Coating booths with powder recovery systems and cyclones showing 235 m feeding conveyor
Control Cabinet showing Siemens PLC, Switch Gear, Variable Frequency drives, HMI, Temperature control and level control
Fully automated plant with Agitation baskets for complex shaped components being Phosphated for the motor industry
Jigged Nickel Chrome products being off loaded in the loading bay
600 KW Hot water Boiler system for plating plant solution heating. Saving client 75% of electrical heating costs and shortening start up time from cold by 8 hours.
Powder coating booth with control cabinet, powder hoppers and filters and recycling cyclone.